Aileron fitting and actuation

Tonight I added the flap hinge bearings, hung the right wing aileron, and marked the long aileron torque tubes for cutting. It was getting to late to attempt a cut tonight. I’m tired, and it will be quite noisy.

The plans have you squeeze the flap bearings in using a c-clamp, with a small socket set. The socket set allows you to squeeze the bearing through and have it protrude evenly on either side of the mount.

Squeezing the flap bearings

Hanging the aileron was not too difficult, just annoying trying to get all the washers and bearings on at the right place and time. A little patience and it was done. The aileron has a counterweight in the leading edge, so it rests against the stop in a full upwards deflection.

Quick-built aileron
Right wing aileron installed

The torque tubes that run through from the wing root to the aileron bell-crank are 64.25 inches long. I marked the cuts I need on the two 6 foot lengths of tube.

Left aileron with the two tubes ready to be cut to length