Spinner Cutouts and clearance

Today I tested the clearance of the prop against the spinner, by rotating the prop between full fine pitch and full coarse pitch. The clearance was good, and never closer than about 1/8th of and inch. I

followed the plans and clamped two boards to either side of the prop and rotated using the boards as leverage. Since it’s hard to twist the prop and simultaneously observe the gaps around the prop, my son Julian helped me verify everything was good by taking pictures.

With that task done, I final drilled holes for the spinner cutouts and then riveted them into place.

My contraption for rotating the prop blades
To rivet the cutouts, I loosened the nuts holding the bulkhead on, removed from the studs, and rotated approximately 90 degrees to clear the prop blades.
Riveting the cutouts onto the spinner bulkhead

Spinner

Today we trimmed the cutouts on the spinner. These allow the spinner to pass over the prop blades, and allow some space for the constant-speed prop blades to rotate.

Cutout made with hacksaw, drill, and file
Test fitting the spinner
There’s perhaps a little trimming needed, but the fit is excellent.